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Custodial lighting, prison lighting, retrofit lighting, vandal resistant luminaries, linear luminaires
  • Newport, England
  • Custodial
  • HMP Parkhurst recently completed a lighting retrofit as part of a wider Ministry of Justice initiative to reduce energy use, maintenance demands, and carbon emissions across the custodial estate. The project focused on upgrading performance while avoiding the cost, disruption, and environmental impact associated with full luminaire replacement.

    Existing lighting across key areas, including Houseblocks HB19 and HB20, relied on outdated fluorescent technology. While the luminaires themselves remained structurally sound, their internal components had become inefficient, unreliable, and dependent on obsolete parts. In a secure custodial environment, where maintenance access is complex and disruptive, improving reliability was as important as increasing efficiency.

    The Retrofit Solution

    To address these challenges, Designplan delivered a retrofit LED solution using gear trays designed to integrate directly into the existing housings. This approach allowed the prison to modernise its lighting system without removing serviceable fittings.

    By retaining robust, custodial-grade luminaires, the project reduced material waste and avoided unnecessary replacement. The solution also aligns with BS 8887‑221, which supports remanufacturing and extending product lifecycles. This retrofit-first strategy ensured the upgrade was both practical and aligned with circular economy principles.

    Performance and Sustainability Results

    The impact of the retrofit was significant. Across HB19 and HB20, the project delivered a combined reduction of nearly 20 kilowatts in connected load for every hour the lights are in use. Over the course of a year, this equates to more than 86,000 kilowatt-hours saved, comparable to the annual electricity consumption of around 25 to 28 typical UK homes.

    Maintenance requirements have also reduced substantially. LED technology provides longer life and greater reliability than fluorescent systems, meaning fewer failures and fewer maintenance interventions. In a custodial environment, this reduces operational disruption and improves efficiency for facilities teams.

    The project also delivered strong embodied carbon savings. By retaining existing luminaire housings, the need to manufacture, transport, and dispose of new fittings was avoided. Compared to full replacement, this type of retrofit can reduce embodied carbon by more than half while also minimising waste. As a result, the project supports both operational and lifecycle sustainability targets.

    A Smarter Approach to Custodial Lighting

    The lighting retrofit at HMP Parkhurst demonstrates how existing infrastructure can be upgraded in a practical, cost-effective, and sustainable way. By focusing on reuse rather than replacement, the project achieved measurable energy savings, reduced maintenance demands, and lower environmental impact.

    For custodial estates with structurally sound luminaires, retrofit solutions offer a clear path to modernisation. They reduce risk, minimise disruption, and deliver long-term performance improvements while supporting net zero objectives.

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